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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Optical comparators (shadow graphs)
  • 3. Surface plates and height standards
  • 4. Thread measuring wires
  • 5. Coordinate Measuring Machines (CMM)
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Gauge R&R (Repeatability and Reproducibility)
  • 5. Surface finish measurement
- Calibration
  • 1. Calibration systems and schedules
  • 2. Out-of-calibration procedures
  • 3. Traceability to national standards (NIST)
- Common Measurement Tools
  • 1. Dial indicators
  • 2. Pin gauges, thread gauges, ring gauges
  • 3. Calipers (dial, digital, vernier)
  • 4. Gauge blocks
  • 5. Micrometers (outside, inside, depth)
  • 6. Height gauges
Inspection and Test33%- Blueprint Reading
  • 1. Dimensioning and tolerancing (GD&T basics)
  • 2. Symbols and abbreviations
  • 3. Material and finish specifications
  • 4. Drawing types and views
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Magnetic particle testing
  • 3. Liquid penetrant testing
- Sampling
  • 1. AQL (Acceptable Quality Level)
  • 2. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 3. OC curves
  • 4. Sampling concepts (lot, sample size)
- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. Final Inspection
  • 3. First Article Inspection (FAI)
  • 4. In-Process Inspection (IPI)
Quality Assurance22%- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Root Cause Analysis and Corrective Action
  • 1. Nonconforming product control
  • 2. 5 Whys, Fishbone diagrams
  • 3. Material Review Board (MRB)
  • 4. Corrective and Preventive Actions (CAPA)
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Quality Audits and Documentation
  • 1. Record keeping and traceability
  • 2. Audit types (internal, external, product, process)
  • 3. Document control
Technical Mathematics19%- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Order of operations
  • 3. Arithmetic operations (addition, subtraction, multiplication, division)
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Algebra
  • 1. Linear equations
  • 2. Ratio and proportion
  • 3. Transposition of formulas
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)

ASQ Certified Quality Inspector Sample Questions:

1. If 2x + x = 20, which of the following is true?
Response:

A) x = 20 - x/2
B) 2x = 20 + x
C) x = 10 - x/2
D) -x = 10 + x/2


2. What is the relationship between a system and a process?
Response:

A) A system is composed of processes.
B) A process is composed of systems.
C) A system is self-sufficient in its intended operating environment.
D) A process is a repetitive sequence of steps.


3. An inspector is checking a steel part for subsurface nonmetallic inclusions. Which testing method should be used?
Response:

A) Ultrasonic
B) Eddy current
C) Liquid penetrant
D) Thermal interferometry


4. On a control chart, 15 consecutive points in a row falling above the center line where the points are not increasing or decreasing is called a:
Response:

A) trend
B) run
C) mixture
D) cycle pattern


5. The hypotenuse and one leg of a right triangle are 13 and 12. Find the other leg.
Response:

A) 5
B) 3
C) 2
D) 4


Solutions:

Question # 1
Answer: C
Question # 2
Answer: A
Question # 3
Answer: B
Question # 4
Answer: B
Question # 5
Answer: A

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